Magnetek Telemotive TR12 inteleSmart Technical Information

TCTX12M-0 Rev. E 11/11/2014 PPRROOGGRRAAMMMMIINNGG AANNDD UUSSEERRSS MMAANNUUAALL TELEMOTIVE telePilotTM TRANSMITTERS TX12M-1, -2, & -2R

Section 2 – Radio Controlled Safety (Continued) 10 If it is necessary to have the crane control circuits energized, all power circuits for crane movem

Section 2 – Radio Controlled Safety (Continued) 11 Walkways required handrails and ladders are in place, sturdy and not loose. Protective guards are i

Section 2 – Radio Controlled Safety (Continued) 12 If battery leaks avoid contact with electrolyte. 2-13.2. Battery Charging. For those transmitters

Section 3 – General System Information 13 3-1. General System Information. The Telemotive Radio Control System (system) provides remote control of o

Section 3 – General System Information 14 3-4. Transmitter Specifications. Transmitter housing: NEMA 4. Operating Temperature: –22° F to +158° F (-

Section 4 - Operation 15 4-1. Transmitter Buttons. ON/OFF On the telePilot Transmitter ON and OFF is the same button.

Section 4 – Operation (Continued) 16 Motor 1 Dir 2, (typically Hoist DOWN) – Selects hoist movement in the DOWN direction speed one (first switch po

Section 4 – Operation (Continued) 17 4-4. Low Battery Indication. In the telePilot transmitter there is a separate low battery indicator located to

Section 4 – Operation (Continued) 18 WARNING IN AN EMERGENCY HIT “E-STOP” TO STOP ALL CRANE MOVEMENT. WHEN EMERGENCY HAS CLEARED TURN THE TRANSMIT

Section 4 – Operation (Continued) 19 telePilot Bank Select (Normally Password Protected). This feature is like having four completely different tran

Table of Contents TCTX12M-0 Rev. E 11/11/2014 1- Service Information ...

Section 4 – Operation (Continued) 20 telePilot Bank Password Protection Function. This enables the owner to create a four-stroke password word to en

Section 4 – Operation (Continued) 21 telePilot Time-Out-Timer Function. The transmitter has a time-out timer and the default condition is 15 minutes

Section 4 – Operation (Continued) 22 Battery Connector Battery Press Tab Pull on connector housing Battery Figure 4.4 Disconnecting the battery. Lo

Section 5 – Programming 23 5-1. Access Code Programming. 5-1.1. Programming Access Codes. The access code is set

Section 5 – Programming (Continued) 24 5-1.2. Changing Transmitter Access Codes. 5-1.2.1. telePilot Access Code Programming. For detailed instruct

Section 5 – Programming (Continued) 25 5-2. Multibox. 5-2.1. Multibox Operation. WARNING IF YOUR RECEIVER WAS NOT ORDERED WITH MULTIBOX DO NOT AT

Section 5 – Programming (Continued) 26 5-3.1. Custom Programming. 5-3.2. Transmitter Programming Options. The following parameters are programmabl

Section 5 – Programming (Continued) 27 After loading the telePilot program the first screen is the initial setup screen. Tx Type (Must be s

Section 5 – Programming (Continued) 28 WARNING THIS PASSWORD FUNCTION IS NOT TO BE USED AS A SECURITY DEVICE. THE PURPOSE OF THIS FUNCTION IS TO P

Section 5 – Programming (Continued) 29 Bank Programming Setup Screen (Must select system). The number of the Bank will appear at the top of t

Section 1 - Service Information 1-1. Service Information. For questions regarding service or technical information or ordering replacement parts, as

Section 5 – Programming (Continued) 30 5-3.4. 10K telePilot Programming. After you have entered 10K as your system type enter the

Section 5 – Programming (Continued) 31 Multibox (Optional; skip if you do not wish to use the Multibox feature): See Section 5-2. Multibox for detai

Section 5 – Programming (Continued) 32 10K telePilot Programming (Continued). 5-3.4.1. Single-Speed 10K telePilot Only: Skip to next Section 5-3.4.

Section 5 – Programming (Continued) 33 10K telePilot Programming (Continued). 5-3.4.2. 2-Speed 10K telePilot Only: Programming Switch S3-

Section 5 – Programming (Continued) 34 Positions 5-7 Special Crane Control Configurations. (Standard all “OFF”). In the Receiver manual the Wiring S

Section 5 – Programming (Continued) 35 Position 4 Invert Crane Select Aux. Outputs. (Normally not checked). This function appears if a system using

Section 5 – Programming (Continued) 36 5-3.4.3. Single-Speed 10K telePilot Lockout Modes. The Modes shown are equivalent to the same Modes in the si

Section 5 – Programming (Continued) 37 5-3.5. 9000 and 9001 telePilot Programming. After you have entered 9000 or 9001 as your system type, enter th

Section 5 – Programming (Continued) 38 This completes the 9000(1) programming tap “Save”. Save will take you back to the Initial start screen. At th

Section 5 – Programming (Continued) 39 5-3.6. 9100 and 9101 telePilot Programming. After you have entered 9100 or 9101 as your system type, enter th

Section 2 – Radio Controlled Safety 4 2-1. Warnings, Cautions And Notes. Through out this document WARNING, CAUTION and NOTE statements have been del

Section 5 – Programming (Continued) 40 Modes A0-A4 (9100 Single-Speed Only). (The correct mode must be selected for safe operation): Please refer to

Section 5 – Programming (Continued) 41 5-3.7. Single-Speed 9100 Series telePilot Lockout Modes. The Modes and Mode labeling shown relate to the simi

Section 5 – Programming (Continued) 42 2-Speed 9001 and 9101 Series telePilot Functional Mapping. E-STOP Motor 1 Dir 1 Dir 2 Motor 2 Dir 1

Section 5 – Programming (Continued) 43 5-4. Saving, Downloading, Reading The Programs and Other PDA Functions. Saving The Programming File. With the

Section 5 – Programming (Continued) 44 2. Turn transmitter unit ON. Note that the Tx Red LED is ON. 3. From the application file’s main menu click

Section 5 – Programming (Continued) 45 Reading The telePilot ID. To read an identity (an identity is the name that was programmed in by step 5 of Se

Section 6 – RCP Programming 46 6-1 Access Codes. The access code is set at the factory and should not be changed unless

Section 6 – RCP Programming (Continued) 47 6-1.1. Changing Transmitter Access Codes. 6-1.1.1. telePilot Access Code Programming. For detailed inst

Section 6 – RCP Programming (Continued) 48 6-2. Multibox. Multibox Operation. (Optional; for 10K receivers with Multibox option only). Do not use o

Section 6 – RCP Programming (Continued) 49 Magnetek RCP software is user friendly and is intended to provide plain language descriptions of all tran

Section 2 – Radio Controlled Safety (Continued) 5 2-2. Critical Installation Considerations. WARNING ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR IN

Section 6 – RCP Programming (Continued) 50 Select Project Type A menu will open listing the available project types. Select the one that matches t

Section 6 – RCP Programming (Continued) 51 NOTE ALWAYS REMEMBER TO STORE THE PASSWORD IN A SECURE LOCATION FOR ACCESS IF THE PASSWORD IS LOST OR FO

Section 6 – RCP Programming (Continued) 52 Enable a Bank (At least one must be enabled). When done with the password section, select the number of t

Section 6 – RCP Programming (Continued) 53 NOTE IF YOU HAVE AN INTELESMART RECEIVER, FREQUENCY AND ACCESS CODES CAN EASILY BE DOWN LOADED DIRECTLY

Section 6 – RCP Programming (Continued) 54 See Section 5.1. Access Code Programming for details on access code programming. There should be a label

Section 6 – RCP Programming (Continued) 55 Select the Tx #: this should be the next number in the series of transmitters being put on a Multibox sys

Section 6 – RCP Programming (Continued) 56 Invert Crane Select Aux. Outputs. (Two speed only. Normally not checked). This function appears if a sys

Section 6 – RCP Programming (Continued) 57 Onscreen prompts will confirm that the transmitter has been programmed or if there are any issues. Recei

Section 7 – Spare Parts 58 telePilot TRANSMITTER (SEE FIGURE 7-1.) PART NUMBER DESCRIPTION Call MAIN CIRCUIT BOARD MAIN CIRCUIT BOARD 1- or 2-S

Section 7 – Spare Parts (Continued) 59 CAUTION DO NOT ATTEMPT TO OPEN OR SERVICE THE TELEPILOT UNIT. ONLY TRAINED QUALIFIED INDIVIDUAL

Section 2 – Radio Controlled Safety (Continued) 6 controlled material handling equipment is operated from the cab, special care must be taken to secur

Section 2 – Radio Controlled Safety (Continued) 7 2-6. Operating Area. Aisles between equipment, stock, etc., should be free of obstructions so the cr

Section 2 – Radio Controlled Safety (Continued) 8 2-8.2. General Rules For Operation. Consult the crane manufacturer, local and governmental regulatio

Section 2 – Radio Controlled Safety (Continued) 9 Outdoor cranes, which are subject to movement by wind, should be securely anchored when left unatten